(c) Neil Holmes - offshorewind

Aura CDT & Siemens Gamesa Renewable Energy: Individual Blade Digital Twins for Recording and Analysing Production Parameters

Funding:

Funded PG Dip and PhD

Duration:

4 years (full-time)

Application deadline:

Sunday 16 August 2020

About this project

The UK is committed to the use of offshore wind energy to reach net-zero carbon emissions by 2050. The EPSRC-NERC Centre for Doctoral Training (CDT) in Offshore Wind Energy and the Environment will enable delivery of this target by developing environmental and engineering solutions to key offshore wind sector challenges; thereby supporting a sustainable energy supply. In partnership with Siemens Gamesa Renewable Energy (SGRE), a 4-year taught and research industry-sponsored Aura CDT PhD is offered. The PhD directly addresses sector needs to understand the application of digital twins to predict real world performance of turbine blades.

Wind turbine blades are some of the largest composite structures currently manufactured and they are becoming larger and more sophisticated. Blades are manufactured from composites with glass/carbon reinforcement and epoxy resin matrix. The ultimate performance of each wind turbine blade is determined by a number of variables associated with its different manufacturing steps. A digital twin is an integrated multiphysics, multiscale probabilistic simulation of an as-built component or system that uses the best available physical models and data of a system, together with its history, to mirror the state of its corresponding real-world twin at any given point in time.

In this project, a digital twin will provide a very powerful tool to analyse and control the manufacturing process of complex components such as wind turbine blades. The manufacturing digital twin will have tremendous value in modelling different scenarios to optimise production parameters of the turbine blades to increase productivity and reduce the potential for defects and resultant rework. In the longer term, robust ‘as-built’ digital twins may also provide an improved basis for lifetime management of the blades.

Working with SGRE, the largest manufacturer of offshore wind turbines, we will investigate the end-to-end production process for a wind turbine blade from materials receipt to finished blade dispatch; identifying, capturing and analysing all relevant production parameters that may impact blade quality and cause defects. The work is supported by SGRE and will involve close collaboration with SGRE colleagues in the UK and Denmark.

The project aims are

  • Identifying all of the relevant parameters affecting the blade manufacturing process, e.g:

Materials batch number, storage duration
Dates, times and durations of process steps
Factory/local ambient conditions (temperature, humidity, etc)
Personnel involved in process steps
Detailed process parameters for individual steps

  • Exploring how to digitalise the data collection infrastructure in a mostly analogue manufacturing process
  • Creating a digital twin ecosystem and structured database for collecting process parameters
  • Developing techniques to analyse data to establish any correlations between specific parameters and known defects
  • Storage and future applications of blade digital twins to predict the lifespan of the components

The post is available from September 2020 as a full-time position. You will join Cohort 2 of the Aura CDT in Hull, in the heart of the UK’s Energy Estuary – the global centre for research, innovation and development for the sector. Initially, you will study for a Postgraduate Diploma in Offshore Wind Energy and the Environment, followed by a 3-year PhD in Sheffield supported by Siemens Gamesa Renewable Energy.

For more information visit www.auracdt.hull.ac.uk

Apply now

Funding

This full-time ORE Catapult PhD Scholarship will include fees at the ‘Home/EU' student rate and maintenance (£15,285 per annum, 2020/21 rate) for four years, depending on satisfactory progress.

Entry requirements

We would like to hear from candidates with a First-class Honours degree or a 2:1 Honours degree and a Masters (or the international equivalents) in Mechanical or Chemical Engineering or related disciplines. Experience of modelling mechanical systems and/or manufacturing processes would be advantageous.

If your first language is not English you will be required to provide evidence of your English language proficiency level that meets the requirements of the Aura CDT’s academic partners. This course requires academic IELTS 7.0 overall, with no less than 6.0 in each skill.

Please contact auracdt@hull.ac.uk for further guidance or questions.

Apply now.

How to Apply

Please apply online which enables you to track the progress of your application and upload supporting documents.

The online form can be accessed here. You will need to create a University of Hull MyAdmin account in order to make your application.

All applicants choose Aura CDT from the ‘Programme Type’ drop-down box.

Applicants for Industry Partner Scholarships should also choose the appropriate research project title from the ‘Scholarship’ drop down box.

With your application, you need to upload copies of the following supporting evidence:

  • complete transcripts (and final degree certificate(s) where possible). If your qualification documents are not in English, you will need to supply copies of your original language documents as well as their official translation into English.
  • current Curriculum Vitae.
  • personal statement (please see guidance below on what you need to include in your statement).

Guidance on completing your personal statement

Your personal statement should be around 2 pages long. In your statement you should highlight:

  • your interest in the Aura CDT and the research proposal and how it fits with your career aspirations
  • how your previous study links with the Aura CDT and the research proposal
  • why you have an interest in offshore wind and the environment, particularly if your background is in an academic discipline not included in the list above
  • relevant work experience or other experience relevant to the Aura CDT
  • anything else you would like to tell us about yourself that makes you a great candidate.

Please also describe:

  • any relevant research experience (such as a project completed during a previous degree)
  • any academic work you have published or which is awaiting publication including venue/s
  • why you believe you are the best candidate to study with the Aura CDT.

International students must tell us about all prior UK study (whether completed/passed or not, including any short courses).